Carbon In Pulp
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Carbon in pulp (CIP) is an extraction technique for recovery of
gold Gold is a chemical element with the symbol Au (from la, aurum) and atomic number 79. This makes it one of the higher atomic number elements that occur naturally. It is a bright, slightly orange-yellow, dense, soft, malleable, and ductile met ...
which has been liberated into a
cyanide Cyanide is a naturally occurring, rapidly acting, toxic chemical that can exist in many different forms. In chemistry, a cyanide () is a chemical compound that contains a functional group. This group, known as the cyano group, consists of ...
solution Solution may refer to: * Solution (chemistry), a mixture where one substance is dissolved in another * Solution (equation), in mathematics ** Numerical solution, in numerical analysis, approximate solutions within specified error bounds * Soluti ...
as part of the
gold cyanidation Gold cyanidation (also known as the cyanide process or the MacArthur-Forrest process) is a hydrometallurgical technique for extracting gold from low-grade ore by converting the gold to a water-soluble coordination complex. It is the most commonly ...
process. Introduced in the early 1980s, Carbon in Pulp is regarded as a simple and cheap process. As such it is used in most industrial applications where the presence of competing
silver Silver is a chemical element with the Symbol (chemistry), symbol Ag (from the Latin ', derived from the Proto-Indo-European wikt:Reconstruction:Proto-Indo-European/h₂erǵ-, ''h₂erǵ'': "shiny" or "white") and atomic number 47. A soft, whi ...
or
copper Copper is a chemical element with the symbol Cu (from la, cuprum) and atomic number 29. It is a soft, malleable, and ductile metal with very high thermal and electrical conductivity. A freshly exposed surface of pure copper has a pinkis ...
does not prohibit its use. In the case of high (i.e., 1%) copper content, froth flotation is more typical. Activated carbon acts like a sponge to
dicyanoaurate Potassium dicyanoaurate is an inorganic compound with formula K u(CN)2 It is a colorless to white solid that is soluble in water and slightly soluble in alcohol. The salt itself is often not isolated, but solutions of the dicyanoaurate ion ( u(CN)2 ...
, the main soluble gold species in gold extraction technologies. Hard carbon particles (much larger than the ore particle sizes) can be mixed with the solution. The gold cyanide complex adsorb onto the carbon and is proposed to be reduced back to the metal. Because the carbon particles are much larger than the ore particles, the coarse carbon can then be separated from the slurry by screening using a wire mesh.


Loading gold into carbon

256px Leached pulp and carbon are transferred in a countercurrent flow arrangement involving a series of tanks, usually numbering 4 to 6. In the final tank, fresh or ''barren'' carbon is put in contact with low grade or
tailings In mining, tailings are the materials left over after the process of separating the valuable fraction from the uneconomic fraction (gangue) of an ore. Tailings are different to overburden, which is the waste rock or other material that overlie ...
solution. At this tank the fresh carbon has a high affinity for gold and can remove trace amounts of gold (to levels below 0.01 mg/L Au in solution). As it moves up the train, the carbon loads to higher and higher concentrations of gold, as it comes in contact with higher grade solutions. Typically concentrations as high as 4000 to 8000
gram The gram (originally gramme; SI unit symbol g) is a Physical unit, unit of mass in the International System of Units (SI) equal to one one thousandth of a kilogram. Originally defined as of 1795 as "the absolute weight of a volume of pure wate ...
s of gold per
tonne The tonne ( or ; symbol: t) is a unit of mass equal to 1000  kilograms. It is a non-SI unit accepted for use with SI. It is also referred to as a metric ton to distinguish it from the non-metric units of the short ton ( United State ...
of carbon (g/t Au) can be achieved on the final loaded carbon, as it comes in contact with freshly leached ore and
pregnant leach solution Pregnant leach solution or pregnant liquor solution (PLS) is acidic metal-laden water generated from stockpile leaching and heap leaching. Pregnant leach solution is used in the solvent extraction and electrowinning (SX/EW) process. The portion ...
(PLS).


Removal of gold from carbon

The final loaded carbon is removed from the machinery and extracted with a hot alkaline solution of cyanide.The elute solution passes through an electrowinning cell where the gold metal is deposited. The solution then passes back through the loaded carbon, extracting more gold and other metals. This process continues until the carbon has been stripped of its metals. The cathodes (wire wool, now plated with gold and other metals) are removed and placed in acid. The acid burns off the wire wool and other metals such as copper, and leaves a sediment of gold and a solution of acid and dissolved silver. The acid and silver are drained off, after which the gold sediment is washed with water numerous times.


See also

Other gold cyanidation techniques: * Merrill-Crowe process * Electrowinning


References

{{DEFAULTSORT:Carbon In Pulp Cyanidation Metallurgical processes